Castrol Lubecon Advanced System Controller Manual -
: Connect proximity switches or cycle counters to the dedicated terminal blocks.
Connect detection switches (photo-eyes or magnetic pickups) to the controller’s input terminals. Each switch corresponds to a specific channel. Connect solenoid valves to the controller’s output terminals; each valve applies lubricant to a defined zone. Many LubeCon controllers feature , with clearly marked terminal lugs for each channel (inputs at the bottom, outputs at the top). Before finalizing distances, ensure the run between the controller, pumping station, and all valves is within the maximum specified length (typically 75 feet).
If the "shot" isn't reaching the chain, adjust the regulator on top of the central pumping station to increase system pressure.
Features an easy-to-use interface with a continuous display readout, simplifying setup and monitoring.
Whether you are performing a first-time setup or troubleshooting a fault, this guide summarizes the core operational and programming requirements found in the LubeCon technical documentation . Key Features of the Advanced System Controller castrol lubecon advanced system controller manual
For further technical documentation, wiring schematic diagrams, or direct engineering support regarding your Castrol LubeCon Advanced System Controller, please contact your local Castrol Industrial representative or authorized equipment distributor.
“The LubeCon Advanced is not broken. It is following instructions. I have attached the manual. Read page 112 carefully. Do not send any text commands containing the string ‘bear’. Recommend physical disconnect of bearing 7 feedback loop and reset using factory sequence 0x4C 0x4C 0x4C 0x42.”
The or series of your controller (e.g., Series II, Series IV, or Touchscreen version). Your preferred lubrication mode ( Time-based or Link-count ).
For daily verification, visually confirm that each channel’s "tick" counter is decrementing on the front display as the conveyor moves. Adjust lubrication frequency via settings on the controller display (usually navigated with simple buttons) and shot volume by swapping Lube-tubes (consult your manual for the specific procedure). The controller will provide visual status indicators for each channel on its front panel. : Connect proximity switches or cycle counters to
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The default operational state. Displays the current cycle count, speed, or time remaining until the next lubrication event.
| Button | Primary Function (Momentary) | Secondary Function (Hold 3 sec) | | :--- | :--- | :--- | | | Manually initiate one lubrication cycle | Enter Programming Menu | | STOP | Halt current cycle / Silence alarm | Reset Fault Log | | UP / DOWN | Navigate menus / Adjust pressure setpoints | Change digit values | | ENTER | Select menu item / Acknowledge error | Save parameter changes | | TEST | Activate solenoid valve manually | Jog pump motor (low voltage) |
Blocked lubrication nozzle; crushed delivery line; fluid viscosity too high. If the "shot" isn't reaching the chain, adjust
The manual details two relay outputs:
Inspect the digital display for active fault codes. Check lubricant reservoir levels.
Conveyor systems are the lifeline of industrial manufacturing, and their efficiency hinges entirely on precise lubrication. The is engineered to manage automatic conveyor lubrication systems, ensuring that lubricants are applied in the right amount, at the right time, and on the right part of the conveyor.
Use the front panel buttons (, Up , Down , Enter ) to navigate the programming interface: Press Menu to enter the configuration setup.
